1.Screening:Removing the chaff and broken rice in the rice bran, in case of they will influence the oil yield and the desolvent of wet meal in the next process. In the process of puffing section, the general requirement of impurity is less than 3%, and the requirement of crude fiber is about 8%.
2.Magnetic separation :Clearing the iron impurity which migLD be in the rice brain. Since in the process of puffing, the iron impurity will be harmful to the screw of extrusion machine, affect the puffing effect. As the rice brain particles are small and poor liquidity, the iron impurities are always be wiped off by the magnetic barrels installed in the feeding port.
3.Quenching and tempering :it is the process of preheating so that to improve the temperature of the rice bran before puffing. After quenching and tempering the temperature will be controlled at 65--75 °C, and the moisture will be controlled at 10 ~12%. Thus, on the one side, it can increase the output of the extrusion machine, and on the other side, it can improve the quality of the puffed rice bran.
4.Puffing: the rice bran is injecting high pressure steam and high temperature water through the extrusion machine, so that it can improve the temperature and moisture in the extrusion machine,and can also form the high pressure to process the rice bran. All these can make the the rice bran become porous columnar structure from the original pulverized state.All these effectively passivate the activity of various of enzyme in the rice bran, and destroy the fat layer structure, so that it will be easier for the oil yield.
5.Drying:The moisture of puffed material comes from the extrusion machine is too big and the temperature is too high for direct leaching, the must be experience to process of drying and coo-ling, thus the moisture will reach 7%--9%, and temperature will reach 50-55°C. After puffing, the rice brain are usually dried and cooled by plat dryer.
palm oil fruit processing equipmentProduct Description
1. Bunch reception station of palm oil fruit processing equipment
Loading rampAs palm fruit unloading, cleaning, storage platforLD, all hydraulic segmented discharge
2. Sterilization station of palm oil fruit processing equipment
The use of high temperatures to cook soft fruit bunches and sterilization (145 Ã¢ÂÂ ,90-120 minutes), easy to separate fruit bunches fruit, soft fruit, increasing the humidity of the fruit,
it is easy to take the oil but also to make verification easier separation of the core-shell, preventing enzymatic decomposition, to avoid elevated levels of free fatty acids.
3.Threshing of palm oil fruit processing equipment:
strong vibrations through the fruit from fruit bunches separated.
4. Pressing station of palm oil fruit processing equipment
The pulp stone separation obtained CPO and stone, press machine adopts the double screw
helix Continuous discharge and Hydraulic, greatly improving production efficiency.
5. Clarification Station of palm oil fruit processing equipment:
The oil and the sludge taken out separately (by 90% pure oil) is taken out of the oil containing
45% -55% of the water, sludge and other things.
Purification: oil purification process - improving pure
Drying: Continuous Vaccum Drier with the oil out of the water, the water can be reduced to 0.1%.
6. Kernel recovery station of palm oil fruit processing equipment:
Depericarper (splitter): Through floating dry processing the fruit core and fibers separated.
Fiber and other ligLDer stuff was blown appearance
Crushing (Crusher): stone cracked open grain separation kernel and shell. In Hydrocyclone,
the use of kernel and core-shell particle proportion to their separation.
7. Power House of palm oil fruit processing equipment
(power house): the use of diesel powered generators and turbine generators,
more environmentally friendly enerLD production and electricity consumption to power.
8.Water Treatment of palm oil fruit processing equipment:
After settling, filtration, dosing and other processes to ensure that the water
quality, but also to ensure oil quality.
9.Crude oil tank of palm oil fruit processing equipment
Palm FFB oil processing equipment
Shandong Leader Mechanical Equipment Co., LTD believe that whatever the field is, quality has always been at the heart of the company’s performance. We treat quality and service as a way of life and hope to serve you in the LD possible manner on a long term and mutually beneficial basis. If you want to know more information about our sunflower oil plant or any other seed processing plant, please contact us in the following form. Our responsible, experienced sunflower oil processing technical team is always ready to serve and guide you at any time.
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