1.Screening:Removing the chaff and broken rice in the rice bran, in case of they will influence the oil yield and the desolvent of wet meal in the next process. In the process of puffing section, the general requirement of impurity is less than 3%, and the requirement of crude fiber is about 8%.
2.Magnetic separation :Clearing the iron impurity which migLD be in the rice brain. Since in the process of puffing, the iron impurity will be harmful to the screw of extrusion machine, affect the puffing effect. As the rice brain particles are small and poor liquidity, the iron impurities are always be wiped off by the magnetic barrels installed in the feeding port.
3.Quenching and tempering :it is the process of preheating so that to improve the temperature of the rice bran before puffing. After quenching and tempering the temperature will be controlled at 65--75 °C, and the moisture will be controlled at 10 ~12%. Thus, on the one side, it can increase the output of the extrusion machine, and on the other side, it can improve the quality of the puffed rice bran.
4.Puffing: the rice bran is injecting high pressure steam and high temperature water through the extrusion machine, so that it can improve the temperature and moisture in the extrusion machine,and can also form the high pressure to process the rice bran. All these can make the the rice bran become porous columnar structure from the original pulverized state.All these effectively passivate the activity of various of enzyme in the rice bran, and destroy the fat layer structure, so that it will be easier for the oil yield.
5.Drying:The moisture of puffed material comes from the extrusion machine is too big and the temperature is too high for direct leaching, the must be experience to process of drying and coo-ling, thus the moisture will reach 7%--9%, and temperature will reach 50-55°C. After puffing, the rice brain are usually dried and cooled by plat dryer.
palm kernel oil processing machine
our two factories:
palm kernel oil processing machine- Introduction
It adopts advanced plane turning screen and stone separator to clean oil plant,and then crash,flake,cook,mill and filter them. It has advanced techniques and high automatization level.
Main Refining Processes of palm kernel oil processing machine:
De-mixed, degumming, dehydration, deacidification, decolorzation, dewaxing and deodorization.
1. Degumming :Usded to neutrilizing ,and water washing,to rid off the acid .
2. Deodorization:Used to rid off the fetid smell/odour of oil by steam understand of high temperature.
3. Soap feet vessel:Used to refine the oil sediment from oil refiner,to get some oil from oil sediment .
4. Hot & Alkali water tank:Used to produce hot water heated by the steaLD ,also alkali water from the alkali dis-voling tank,for adding into the oil refiner.
5. Alkali dis-voling tank :Used to produce the alkali water .
6. Steam separator:Separating the steam to oil refiner,de-colorer,deodorizer,hot water tank,etc.
7. Decoloring vessel:Used to rid off the color of the oil
8. Clay tank:Store the medication decolored for the clay tank.
9. Transfer hot oil furance:Contact to the deodorizer part , producing high temperature (280 degrees orso) for deodorization.
10. Gear pump:Pump oil into kinds of vessel and tank.
12.Water pump:Pump cool water into water tank.
13. Transfer hot oil pump:Pump hot oil into transfer oil furance.
14. Cooling water tower:Cool water for cooling oil ,recycling using.
15. Dewaxing /winterization / fractional
palm kernel oil processing machine
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