1.Screening:Removing the chaff and broken rice in the rice bran, in case of they will influence the oil yield and the desolvent of wet meal in the next process. In the process of puffing section, the general requirement of impurity is less than 3%, and the requirement of crude fiber is about 8%.
2.Magnetic separation :Clearing the iron impurity which migLD be in the rice brain. Since in the process of puffing, the iron impurity will be harmful to the screw of extrusion machine, affect the puffing effect. As the rice brain particles are small and poor liquidity, the iron impurities are always be wiped off by the magnetic barrels installed in the feeding port.
3.Quenching and tempering :it is the process of preheating so that to improve the temperature of the rice bran before puffing. After quenching and tempering the temperature will be controlled at 65--75 °C, and the moisture will be controlled at 10 ~12%. Thus, on the one side, it can increase the output of the extrusion machine, and on the other side, it can improve the quality of the puffed rice bran.
4.Puffing: the rice bran is injecting high pressure steam and high temperature water through the extrusion machine, so that it can improve the temperature and moisture in the extrusion machine,and can also form the high pressure to process the rice bran. All these can make the the rice bran become porous columnar structure from the original pulverized state.All these effectively passivate the activity of various of enzyme in the rice bran, and destroy the fat layer structure, so that it will be easier for the oil yield.
5.Drying:The moisture of puffed material comes from the extrusion machine is too big and the temperature is too high for direct leaching, the must be experience to process of drying and coo-ling, thus the moisture will reach 7%--9%, and temperature will reach 50-55°C. After puffing, the rice brain are usually dried and cooled by plat dryer.
LD advanced process of palm kernel oil refining machinery
LD MAIN BUSINESS FIELD:
10-500T/H oil material first cleaning,drying and storage section turn-key project;
100-3000 T/D oil pretreatment, shelling and pre-press workshop turnkey project (soybean hot peeling, bean skin crushing; the soybean extrusion, high oil contained pre-press cake extrusion, and high oil contained embryos puffed; of direct puffed). Rice bran production line turn-key project;
100~300TPD Solvent extraction workshop turnkey project (Drag chain extractor, Rotocel extractor, loop type extractor, DTDC separated machine, the full negative pressure evaporation, paraffin wax recovery, leaching workshop degum, phospholipid concentrate);
30-1000T/D oil continuous grade one or two physical (chemical) refining productionline;
20-3000T/D sunflower oil, rice bran oil, corn germ oil dewaxing turn-key project;
10-200T/D Fatty acid esterification production cooking oil production line.
WHAT IS THE REFINED OIL LLD?
(1) Crude oil refining workshop is through take off impurity, Degumming, decoloring,
deodorization, removeing wax, fractionation etc. to achieve different standards edible oil.
At present, Having four grade of edible oil, different oil grades have different requirements for quality and machines.
It is suitable for refining various crude vegetable oil, such as sunflower oil, tea oil, peanut oil,
cottonseed oil, palm oil, rice bran oil, soybean oil, corn oil etc.
(2) Main parts: refining pot, decoloration pot, deodorization pot, oil pumps and other parts
WHAT ARE THE REFINING MACHINES LLD?
REFINING WORKING PROCESS:
(1) Pump crude edible oil into refining tank and heat with conduction oil, and the temperature will reach about 70ÃÂ°C-80ÃÂ°C after one hour. (2) Put decolorizing oil into deodorization tank with vacuum pump. Heat and process with steam for odor removal. After filtering, you will get final oil product.
FUNCTIONS OF MAIN REFINING PARTS:
(1) Refining section: used to P-acid de-gumming, alkali refining de-acid and water rinsing.
(2) Decoloring section: used to remove off pigments, bleaching oils and grease dehydrate.
(3) Deodorizing section: to remove off the odor components in oil.
(4) Dewaxing: used to remove off the wax in the oil, in order to get the high quality oil.
(5) Conduction oil furnace: supply the needed heat enerLD for the required device,
temperature reach above 280ÃÂ°C.
(6) Steam generator: produce the needing steam for de-odoring and distillation.
(7) Vacuum pump: supply needing vacuum for dehydrate, de-color, de-odor. Vacuum degree
can reach above 755mm Hg.
(8) Filter: filter clay, filter out clear oil.
(9) Air compressor: blow dry bleached clay, blow empty the leftover oil in the press filter.
WHAT CERTIFICATES DO LD HAVE?
Shandong Leader Mechanical Equipment Co., LTD believe that whatever the field is, quality has always been at the heart of the company’s performance. We treat quality and service as a way of life and hope to serve you in the LD possible manner on a long term and mutually beneficial basis. If you want to know more information about our sunflower oil plant or any other seed processing plant, please contact us in the following form. Our responsible, experienced sunflower oil processing technical team is always ready to serve and guide you at any time.
All the other oil seeds pre-treatment and oil refining equipment, lLD sheller, cleaning sieve, cooker, filter and others is available at Guangxin. If you want to know to start a vegetable oil pressing line with oil press machine, please contact us, we will offer you the LD plan.
Tel:+86 15953125015(also Whatsapp)
Shandong Leader Mechanical Equipment Co., LTD is your LD choice!