Continuous and automatic rice bran oil extraction system with ISO9001 BV,CE in 2014
Introduction of Continuous and automatic rice bran oil extraction system with ISO9001 BV,CE in 2014low-temperature-press (LP), high-temperature-press.
external processing, using teaseed as raw materials.
one can run Shandong Microwave Machinery Co.,Ltd.factory with Shandong Microwave Machinery Co.,Ltd. refining equipment.
one can sell Continuous and automatic rice bran oil extraction system with ISO9001 BV,CE in 2014 while pressing at the market.
Functions of Continuous and automatic rice bran oil extraction system with ISO9001 BV,CE in 2014
(1) Continuous and automatic rice bran oil extraction system with ISO9001 BV,CE in 2014Refining section: used to P-acid de-gumming, alkali refining de-acid and water rinsing.
(2) Teaseeds oil machineryDecoloring section: used to remove off pigments, bleaching oils and grease dehydrate.
(3) Teaseeds oil machineryDeodorizing section: to remove off the odor components in oil.
(4) Teaseeds oil machineryDewax: used to remove off the wax in the oil, in order to get the high quality oil.
(5) Continuous and automatic rice bran oil extraction system with ISO9001 BV,CE in 2014Heattransfer oil stove: supply each device production needing heat energy, temperature reach above 280°C.
(6) Teaseeds oil machinerySteam generator: produce the needing steam for de-odoring and distillation.
(7) Continuous and automatic rice bran oil extraction system with ISO9001 BV,CE in 2014Vacuum pump: supply needing vacuum for dehydrate, de-color, de-odor. Vacuum degree can reach above 755mm Hg.
(8) Teaseeds oil machineryPress filter: filter clay, filter out clear oil.
(9) Continuous and automatic rice bran oil extraction system with ISO9001 BV,CE in 2014Air compressor: blow dry bleached clay, blow empty the leftover oil in the press filter.
Rice Bran Oil Machinery Introduction
1.Separating bran from fine broken rice section
The section is mainly used to remove broken rice and crude bran shell as well as other impurities, and it can reduce equipment failure,ensure normal operation,lower residual oil yield and solvent consumption.The screening method and wind separation method are usually used in the section.
2.Rice bran softening and conditioning section
Before entering the expander,rice bran is heated in advance, temperature of rice bran before expansion is increased,and expansion quality of rice bran is improved.Softening pot is mainly used to soften rice bran,improve its plasticity so as to improve extraction efficiency.
3.Rice bran expanding section
The section is a process before oil extraction, expanded rice bran can improve extraction efficiency, lower solvent and steam consumption,and increase oil yield and quality of crude oil.Main machine is rice bran expander.
4.Rice bran drying section
Using plate dryer to adjust the moisture and temperature to suit for extraction.
Oil extraction is an advanced oil production craft, now widely applied to oil plants,and it’s an organic solvent extraction method,oil is extracted from rice bran by contact(soaking or spraying) of solvent and rice bran.
The advantages are as following:
- 1. high oil yield, low residual oil rate of meal;
- 2. low labor intensity;
- 3. good working environment;
- 4. good meal quality.
The meal from extractor contains 25-35% solvent, for recovering solvent and getting better meal, solvent can be toasted by heating.High material layer toaster is usually applied to remove solvent from meal as well as dry extracted meal; DTDC desolventizer should be used for extracted rice bran meal.
Solvent of mixed oil is vaporized by heating to improve oil concentration of mixed oil, i.e. volatile solvent is separated from nonvolatile matters. Long-pipe evaporator(also named raising film evaporator) is widely used for this section.
Use steam distillation to reduce boiling point of mixed oil,so as to remove trace solvent off at lower temperature.
9.Crude oil degumming section
Add hot water and food grade phosphoric acid to mix with crude rice bran oil to finish degumming, mainly removing phospholipids,protein, grume and trace metal ions.Separate oil foots from oil with centrifuge, then dehydrate and dry oil.
10.Alkali refining deacidification section
Add caustic soda to neutralize free fatty acid to form sodium fatty acid,which will be separated from oil.
Mix active bleaching clay with oil under vacuum condition for LDorption bleaching,and use leaf filter to remove waste bleaching clay.
Under high temperature and high vacuum condition,utilize water vapour distillation to remove odor of oil.
13.Dewaxing & defatting section
Utilize winterization crystallization method to remove wax and fat,then through filtration separate wax and fat from oil.
Henan LD can provide you with 10 to 25 kilograms (test equipment), 2 to 1,000 tons / day of oil refining projects , Henan LD naturally is your preferred partner for different oil quality. in Henan LD here are different options, batch chemical refining, semi-continuous physical refining, continuous physical refining program, where Henan LD provide you with the design (process, civil, electrical), manufacturing, installation, commissioning, training of technical personnel to the sale a full-service; advanced automatic control system to ensure that the entire production line of automatic, smooth operation; heat saving each segment to ensure that the processing costs to a minimum.
The main refining plant processes: degumming, dehydration, bleaching, deacidification, deodorization, dewaxing, degreasing. Crude oil in squeeze, extraction crude oil
can be obtained national quality standards of edible oil through
Refining workshop process: fully continuous refining equipment, refining equipment, and semi-continuous batch refining equipment.
LD Oil refining machinery characteristics:
1, continuous alkali refining shorten the contact time of oil and lye, reduce fat saponification, low power consumption and improve efficiency;
2, bleaching and steam stirring decolorization premixed combination of technology, improve the decolorization efficiency, saving the amount of clay, simple operation; a negative pressure and oxygen in the air to avoid contact with hot oil, to ensure the quality of oil, acid value rise suppression, reduce excessive oxidation number.
3, using the new continuous physical refining deacidification deodorization, deacidification deodorizing suitable for high acid value and low gum content of the vegetable oil, the actual production proves that the process has the following salient features: strong acid removal ability, good heat decolorization, refining rate, good quality oil.
4. The process multiple heat exchange systems take advantage of the heat, reduce steam consumption, the production process also has an adjustable, flexible operation, high automatic degree of sanitation.
Applicable oil: soybean oil, sunflower oil, rapeseed oil, cottonseed oil, peanut oil, palm oil, copra oil, rice bran oil, animal oil all need refining oil.
Refining plant capacity: 10-1000T / D
Small cooking oil refining equipment unitwhy choose us
Why Choose Us
1.Our factory is located in Huaxian County, the birth place of oil machinery in China, our factory covers an area of 100000m2, with 8 standard processing workshops, 202 sets of machining equipment, 580 staff, 12 intallation teams.
2.Our trademark "LD" win TOP 10 oil machine brand, because of excellent product quality and perfect after-sale service.
3.We have successfully obtained 27 national patents (including 8 invention patents), 6 international awards, 4 national awards and 2 provincial awards.
4.We have the most complete production certificates of oil machines, such as "Design license of pressure vessel","Manufacture license of pressure vessel","Design license of pressure pipeline","Installation,reconstruction and maintenance license of pressure pipeline", "Manufacture license of organic heat carrier furnace" and installation certification of mechanical and electrical equipment".
4. We are outstanding member enterprise of CCOA (Chinese Cereals and Oils Association), so we produce machines according to standard, and refined oil reaches the best edible oil standard.
5.We have strong R & D team, production team and installation team, offer perfect after-sale service, after delivering goods, we will dispatch technicians to instruct installation, commissioning and train your workers to operate machines by yourselves.
6.We are provincial enterprise abiding by contracts and keeping promises, we have produced oil machines for 65 years, with rich experience and own brand, so we are responsible for all of our projects, especially for oversea projects.
7.Overseas projects: we are establishing every perfect overseas sample project all over the world, such as Russia,Kazakhstan,Uzbekistan,Tajikistan, Bolivia, Peru, Indonesia, Bangladesh, Thailand, the Philippines, Myanmar, Egypt, Sudan, Nigeria, Rwanda, Tanzania, etc.
Shandong Microwave Machinery Co.,Ltd.is a Teaseeds oil machinery factory specializing in the production of Continuous and automatic rice bran oil extraction system with ISO9001 BV,CE in 2014, scientific research,manufacturing,installation, commissioning.Shandong Microwave Machinery Co.,Ltd.can provide Teaseeds oil machinerycustomers with design and services of 1-2000 tons Continuous and automatic rice bran oil extraction system with ISO9001 BV,CE in 2014. Shandong Microwave Machinery Co.,Ltd. have finished hundreds of successful projects Teaseeds oil machineryover the years: peanut oil, soybean oil, rapeseed oil, cottonseed oil, sunflower oil, sesame oil, animal oil,grape seed oil, acer truncatum oil, peony seed oil, walnut oil, hemp seed oil, pine oil, tea seed oil, papaya oil, milk thistle seed, and other special type Teaseeds oil machineryoil. Shandong Microwave Machinery Co.,Ltd. have independent import and export department. Shandong Microwave Machinery Co.,Ltd. Teaseeds oil machineryequipment has been successfully exported to more than ten countries: Russia, Australia, India, Afghanistan, Cameroon,and so on.