Sunflower oil production line basic flow chart:oilseeds pretreatmentâpre-pressingâsolvent extractionâoil refining.Our engineer can design different process of sunflower oil extraction machinery, according to the different requirements and target price.
Shandong Leader Mechanical Equipment Co., LTDcan configure design process sunflower seed oil extraction production line for the customer, under normal circuLDtances, process engineers will configure the latest technoloLD to customers depending on customer requirements and target price.
Rice bran pretreatment equipment for rice bran oil processing
Shandong Leader LD Grain&Oil Machine Co.,Ltd has applied the automatic control system with advancedness, security, reliability into the pretreatment, extraction, refining and fractionation in large oil plants. For its application in automatic control system, it can control the production in the entire workshop and monitor the operational status of each device by controlling the computer terminals in the room. One person only can operate the entire workshop, with efficient production management. It has reduced the production cost greatly and improved the management efficiency.
1. we using auto welding machine to make the reactor,which can guarantee the quality of welding seam,avoid cracking and has a long life for about 8 years.
2. professional heating treatment and x-ray detection chamber for welding seam .
3. vacuum system to prevent oil gas be back to reactor causing accident.
4. with professional thermometer , profession pressure gauge and safety valve.
1.de-dusting system to prevent gas and dust from coal burning
2.the exhaust gas will be recycled for heating reactor ,no gas pollution
3.well sealing on every junction parts to prevent gas leak,no smelly
Longer life :
Using Q345R special steel plate ,welding seam with auto welding an will get heating treatment and x-ray detection to extend the life of reactor to the most extend, and the life will 8 years
1. well sealing for heating system ,no gas leak and saving fuel.
2. the exhaust gas will be recycled for reactor heating.
Introduction of rice bran pretreatment equipment :
Pretreatment and prepressing section is a very important section before extraction. It will directly affect extraction effect.
The set of pretreatment and prepressing equipment includes cleaning, dehulling, separating, drying, crushing, softening, germ pressing, steaming, roasting and prepressing sections and so on.
1).According to different particle size between oilseeds and impurities,remove big and small impurities from oilseeds with vibrating screen.
2). Stones removal. According to different specific gravity and suspended velocity between oilseeds and stones, stones fall down and oilseeds suspend under the action of air flow to separate stones from oilseeds.
3). Magnetic selection. It uses magnet to remove metal impurities from oilseeds. Strong and uniform magnetism attract metals automaically and remove metals to prevent oilseeds carrying stones away, attracted metals by permanent magnet fall down automatically when metals reach non-magnetic area.
4). Remove impurities whose size is similiar to oilseeds according to different mechanical performance between oilseeds and clods, crush clods and then separate them through screen selection or wind selection.
Adopt wind selection and screen selection methods to separate husks from kernels.
Before flaking, crush big oilseeds into smaller pieces to increase superficial area, beneficial for transfering softening temperature and moisture, improve softening efficiency.
Adjust moisture and temperature of oilseeds to improve their plastivity and reach required flaking condition.
Roll oilseeds from pellets to thin flakes through mechanical method.
Steam and cook green-pressing to cooked flakes through moist, heating, steaming and cooking to break the cellular structure so as to improve pressing oil yield and improve quality of oil and cake or meal.
For oilseeds with high oil content, it needs pre-pressing to press part of oil firstly and then extract residual oil in cake through solvent extraction method.
Raw materials of oil pretreatment equipment involved: soybean, peanut, rapeseed, cottonseed, sunflower seeds, palm nuts, linseed, tea seed, corn embryo, rice bran, oil seeds, etc.
Craft features of rice bran pretreatment equipment :
1.Create good production enviroment
2.Minimize the total fat loss, increase oil yield and output and improve the quality of oil and cake&meal.
3.Comprehensively utilize impurities and offal.
4.Perfectly match extraction production line, design different production processes according to different materials.
System evaluation: 1. Project basic situaction
Solution: 1. The investment budget 2. Site measurement 3. Technical discussion
Product selection: 1.Factory inspection 2. Site measurement 3. Technical discussion 4. Supply professional drawing and lists
Win-win cooperation: 1. Sign the contract 2. Wstablish mutual benefit, strategic cooperative partnership.
Design evaluation: 1. Detailed technical assessment, arrangement 2. Design of process and equipment layout
Procurement: Strictly inspection, optimized selection.
Installation: 1. Quality and quantity guaranteed 2. Completion of hand over
Acceptance: 1. Acceptance test 2. Accepted deliverables
Technical traning: 1.On-site installation and products training 2. Operation skills training 3.Maintenance training 4. Centralized technical training
Technical service: Long time technical service
Accessories supplying: Supplying spare parts with cost
Complaint handling: 12-24 hours response mechanism
Client Review: 1. Call-back 2. Regular return visit.
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Shandong Leader Mechanical Equipment Co., LTD supply the complete set of Cooking oil production line machinery including sunflower oil production line, palm oil production line, soya bean oil production line, peanut oil production line, cotton seeds oil production line, maize corn germ oil production line, clamelia oil production line, rapeseeds oil production line, canola oil production line, coconut cropra oil production line, shea oil production line, groundnuts oil line, sesame oil production line,black seeds oil production line, jatropha seeds oil production line,moringa seeds oil production line.
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