Sunflower oil production line basic flow chart:oilseeds pretreatmentâpre-pressingâsolvent extractionâoil refining.Our engineer can design different process of sunflower oil extraction machinery, according to the different requirements and target price.
Shandong Leader Mechanical Equipment Co., LTDcan configure design process sunflower seed oil extraction production line for the customer, under normal circuLDtances, process engineers will configure the latest technoloLD to customers depending on customer requirements and target price.
2013 New stLDe soya seed oil extraction process
Desolventizer toaster of 2013 New stLDe soya seed oil extraction process :
a) Passivate and damage the anti-nutritional components such as the urea enzyme and trypsin in the meal, and improve meal value in use.
b) Control the protein denaturation degree in the meal , and improve the NSI index effectively.
c) It can better regulate the color, flavor and taste of the meal.
d) It can better reduce residual solvent in the meal and regulate the meal moisture, so as to guarantee the minimum solvent consumption and safe use of the meal.
Negative pressure evaporation process of 2013 New stLDe soya seed oil extraction process :
The liquid from the extractor is the miscella containing grease and oil, which can be separated out according their different vaporization temperatures. Our company mainly uses vacuum evaporation technoloLD, and it can reduce solvent leakage and consumption. The separated solvent vapour is cooled and recycled back to the extractor for reuse, which can improve the solvent efficiency.
Vacuum Evaporation Advantages of 2013 New stLDe soya seed oil extraction process:
a) Vacuum evaporation features high efficiency, thorough de-solvation and low solvent consumption in crude oil.
b) Use the second steam of desolventizer toaster and remaining steam from steam jet pump as the heat source of the first steam, which can save enerLD, reduce the condenser configuration area and save investment.
c) Due to the low temperature of the steam, the crude oil features ligLD color, good quality and low residual solvent.
Solvent condensation & recovery process of 2013 New stLDe soya seed oil extraction process :
Solvent condensation system combines with evaporation system closely, and evaporative condenser and steam stripping condenser all work under negative pressure. Non-condensable gas enters the enerLD saver from the shell of the first evaporator. In enerLD saver, noncondensable gas exchanges heat with condensate from the evaporative condenser. Finally, the condensate temperature discharged from enerLD saver is increased, and the solvent separated from water goes to solvent holding tank. The high temperature makes it unnecessary to be reheated for the recycling, so as to save enerLD. Noncondensable gas from enerLD saver enters desolventizing condenser, in which a great deal of gas is condensed, and the tail gas is discharged into the final condenser. The solvent gas from the extractor enters extraction condenser, and the noncondensable tail gas enters the final condenser. For the free gas in final condenser, diversion box, holding tank, underground solvent library and miscella tank, cool them with low temperatured cold water to recycle most of solvent gas. The tail gas with little solvent goes to paraffin recovery process.
Main Economic and Technical Parameters of 2013 New stLDe soya seed oil extraction process : (take 300T castor oil extraction machine as an example):
|Residual oil in meal||Ã¢ÂÂ¤ 1% (soybean)|
|Solvent consumption||Ã¢ÂÂ¤ 2Kg/T (No.6 solvent oil)|
|Crude oil moisture and volatile matter||Ã¢ÂÂ¤ 0.30%|
|Power consumption||Ã¢ÂÂ¤ 15KWh/T|
|Steam consumption||Ã¢ÂÂ¤ 280KG/T (0.8MPa)|
|Finished meal moisture||Ã¢ÂÂ¤ 13% (adjustable)|
|Residual solvent in finished meal||Ã¢ÂÂ¤300PPM (qualified detonated experiment)|
The requirement of 2013 New stLDe soya seed oil extraction process :
|Main equipment||extractor , toasting , DTC desolvent-toaster, evaporation , steam-stripping equipment, condensing , exhaust gas recovery etc.|
|Usage||extract soybean, rapeseeds, rice bran, peanut, and ,cotton seeds.coconut oil. sunflower seeds... and other oil crops|
Packaging & Shipping
Shandong Leader LD Grain&Oil Machine Co.,Ltd has applied the automatic control system with advancedness, security, reliability into the pretreatment, extraction, refining and fractionation in large oil plants. For its application in automatic control system, it can control the production in the entire workshop and monitor the operational status of each device by controlling the computer terminals in the room. One person only can operate the entire workshop, with efficient production management. It has reduced the production cost greatly and improved the management efficiency.Certifications
System evaluation: 1. Project basic situaction
Solution: 1. The investment budget 2. Site measurement 3. Technical discussion
Product selection: 1.Factory inspection 2. Site measurement 3. Technical discussion 4. Supply professional drawing and lists
Win-win cooperation: 1. Sign the contract 2. Wstablish mutual benefit, strategic cooperative partnership.
Design evaluation: 1. Detailed technical assessment, arrangement 2. Design of process and equipment layout
Procurement: Strictly inspection, optimized selection.
Installation: 1. Quality and quantity guaranteed 2. Completion of hand over
Acceptance: 1. Acceptance test 2. Accepted deliverables
Technical traning: 1.On-site installation and products training 2. Operation skills training 3.Maintenance training 4. Centralized technical training
Technical service: Long time technical service
Accessories supplying: Supplying spare parts with cost
Complaint handling: 12-24 hours response mechanism
Client Review: 1. Call-back 2. Regular return visit.
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Shandong Leader Mechanical Equipment Co., LTD supply the complete set of Cooking oil production line machinery including sunflower oil production line, palm oil production line, soya bean oil production line, peanut oil production line, cotton seeds oil production line, maize corn germ oil production line, clamelia oil production line, rapeseeds oil production line, canola oil production line, coconut cropra oil production line, shea oil production line, groundnuts oil line, sesame oil production line,black seeds oil production line, jatropha seeds oil production line,moringa seeds oil production line.
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