Vaccum freezing drying machine is an advanced Hi-Tech dehydration technology, large capacity industrial microwave dryer oven makes hydrous materials frozen in the low temperature status, then under the vacuum condition, Shandong Leader Machinery Co.,ltd. adopts thermal radiation method for heating, to sublimate ice to gas directly. After the moisture comes out, Vaccum freezing drying machine uses ice-condenser (cold trap) and vacuum device to dehydrate the water content. large capacity industrial microwave dryer oven is a combined application technology based on multidisciplinary development, including refrigeration, heating, vacuum, biological, electrical and etc. Vacuum freeze drying technology has widely application, such as for chemical products, biologics, health product, herbs, agricultural products ( meat, poulty, egg, sea food, vegetables and fruits and etc.). Vaccum freezing drying machine Suitable for food lyophilization processing in the area of vegetables and fruits, dietary supplements, instant food, condiments, biological product, medicine, beverage and etc. Shandong Leader Machinery Co.,ltd. Lyophilization is a dehydration method that Vaccum freezing drying machine to sublime the material containing water from frozen solid state to steam state directly under the vacuum and low temperature condition.Vaccum freezing drying machine It’s the most advanced dehydration technic in the world currently with the advantages of long period quality assurance, good-rehydration, good condition of the looking, flavor, taste and high content nutritious remains. The finished product large capacity industrial microwave dryer oven has basically unchanged volume and shape with spongy appearance.
large capacity industrial microwave dryer ovenProduct Description
Applicable materialThe equipment can be used in the fields of agricultural and sideline products, food, medicine, chemical industry, nonferrous metals and so on
Food categories: such as bean products, flowers, edible fungi, grains, dried fruits, snack foods, additives, puffed products, etc.;
Medicine: such as pharmaceutical intermediates, Chinese herbal medicine, pills, powder and so on; Chemicals: such as inorganic salts, catalysts, rubber additives and so on.
The Main equipment parts Microwave Source
1, microwave source100 Toshiba imported the magnetron magnetron, high temperature resistance, anti load capability, high reliability, magnetron using Toshiba 2M-248K model, modified wiring structure and water jacket structure, the welding joint pouring way, single Power 1KW; water cooling pipe with double wire silicon hose, pressure 1.0MPa, temperature 200 c; overcome by PU tube pressure, easy to aging, high temperature defect.
The material of the waveguideis made of stainless steel with the top mounted direct drive chamber energy feeding mode;
2, microwave generator feed design is our advantage, through the electromagnetic field simulation and practice combined to achieve microwave energy and material optimal coupling.
3, the core componentsare manufactured independently, auxiliary electrical components are imported brands.
Equipment Core Parts
|1||Microwave System||Toshiba Customized Technology Upgrades||Composite Parts|
|2||Waveguide||Independent research and development||Composite Parts|
|3||Magnetic Control Tube Seal suppression treatment||Homemade|
|4||Cooling System||Independent research and development|
|5||Infrared Thermometer||Imported Thermometer|
|6||Transmission System||Jay Card Drive|
|9||Special Custom Cloth device||Homemade|
Main parameter of the equipment
|Device Name||Special equipment for industrial microwave curing|
|Microwave output power (KW)||100 (adjustable)|
|Microwave system||100 Sets|
|Equipment Size (l*w*h) (mm)||16600*1100*2600|
|Console||PLC control, Color touch screen (or the operation of microwave equipment installed in the original display), Speed adjustable, infrared temperature measurement, temperature control, video surveillance, no-load protection, power adjustable, fault display, etc.|
|Electrical control||Independent cabinets (Electrical devices and generator separation control, safety, overhaul convenience, low failure rate)|
|Switching power supply cooling||Water cooling (heat loss small, energy saving, can be sustained continuous operation)|
|Magnetic Tube Cooling||Water|
|Magnetron||Import brand, specially customized, two times upgrade renovation (Dustproof, moistureproof, high efficiency, heat loss, energy saving, easy to cool)|
|Switching power supply||Independent research and Development, patent (dustproof, moisture proof, anti-magnetic resonance, easy to cool)|
|Waveguide||Independent research and Development, patent (dustproof, moisture proof, high efficiency)|
|Wire||Special custom system (thread less, welding, interface pouring sealing, moisture, dust, oxidation, etc.)|
|Microwave leakage Limit (mw/cm2)||≤1|
|Equipment Warranty Period||1 year|
|Onsite environmental Requirements||There should be no excessive corrosive gas around, no flammable, explosive, poisonous gas|
|Venue requirements||Cement floor, smooth and clean|
Six operating systems
A. Mechanical system
1) Machine material: Industrial grade stainless steel
2) Transmission part
3) The use of one end of the suction ventilation method, equipment reserved suction nozzle, customer welcoming machine, pipe, can be in time to exhaust moisture outside;
4) The top of the microwave cavity is equipped with PTFE cloth, and the insulation material (50mm aluminum silicate insulation cotton) is added between the microwave waveguide and the roof to prevent the condensation of water vapor and to eliminate the pollutant material;
5) Characteristics of the door body of microwave equipment
B. Control aspects
1) No-load protection
2) One-button boot
3) Fault Diagnosis
4)Temperature Automatic Chain
C. Electrical system
1) Selection criteria
2) Manufacturing Process:
3) Microwave System
a. Microwave frequency: 2450±30 MHz
b. Microwave power: 100KW (Adjustable)
c. Microwave systems: A total of 100 sets, each containing dedicated magnetron, switching power supply, etc.
d. Microwave-Fed form:
e. Independent control of electrical cabinets:
D. Cooling system:
1) Cooling mode of magnetron tube: water-cooling
2) Cooling mode of switching power supply: water-cooling
3) Unique Cooling system:
4) The electrical Components
5) The electric water cooling pipe is supplied by a step pressurization way, ensure that each magnetic control tube water evenly consistent;
6) The electric cabinet adopts independent split structure, easy to control and convenient for maintenance.
E. Control system
1) Control Panel: Using Siemens control system,
2) Power Control: Microwave system grouping control,
3) Temperature Control:
4) Frequency Conversion speed control: transmission speed variable frequency adjustable,
F. Safety Protection system
1) The normal protection function of the equipment, the abnormal program operation can not boot. It can prevent the microwave leakage caused by misoperation;
2) All the door body are installed double interlock protection device, to ensure normal start-up and misoperation;
3) The equipment realizes the temperature control and the microwave interlock controls.
4) Equipment Safety standard: Microwave Leakage quantity ≤1mw/cm² (National standard: Microwave leakage quantity ≤5 mw/cm²)
5) Air defense Load protection: Equipment Feeding Port Installation material detector, when there is no material into the cavity, the system automatically shuts down the microwave source, protection equipment, prevent no-load phenomenonCompany Information
Zhengzhou LD machinery & equipment co.ltd is engaged in the development, design, manufacture and sale of meat processing machinery. Zhengzhou LD food machinery factory over the years adopts many new ideas, absorbs a wide range of advanced technologies worldwide as well as excellent processing and testing equipment, and takes a reliable strict quality guarantee system and an important aftersales service system to win customers' trust in the industry.
We have strong technical force and standard management. Our existing products are related to the meat processing industry and flour product processing industry, including frozen meat grinders, cutting machines, mixers, saline injection machines, roll kneading machines, filling machines, vacuum and surface machines and mixing trap machines, totally 20 categories of products.
We are willing to join hands with customers for common development and contribute to the revitalization of the food processing industry.FAQ
1) When can I get the price?
We usually quote within 24 hours after we get your inquiry.If you are very urgent to get the price, please call us or tell us in your email so that we will regard your inquiry priority.
2) How do you make your price?
We make the price according to our comprehensive costing. And our price will lower than the trade company because we are manufacture.You will get competitive price and better quality.
3) Can you guarantee your quality?
Of course. We are the manufacture factory. More important, we put a high value on our reputation. Best quality is our principle all the time. You can be assured on our production completely.
4) How long does the whole procedure being worked out?
After you place a order,the production handling time is about 30-45 days. We need 7 days to prepare all the stuff then 30 days for manufacturing.
5) What about the transportation and delivery date?
Normally we use shipment to transprot the goods.It is about 25-40 days.It also denpends on which coutry and port you are. If there are some emergencies we can send the goods via air express, as long as you afford the traffic expense.Contact Now
Vaccum freezing drying machine Easy storage and transportation.large capacity industrial microwave dryer oven High automatic control with time and temperature adjustable operation.large capacity industrial microwave dryer oven Adopt the water-sealed pump and oil-sealed pump vacuum system, closed circulation heating system, postposition and bottom-position cold trap to make sure the large capacity industrial microwave dryer oven efficient operation with equal quality.Vaccum freezing drying machine Extraordinary freezing efficiency is guaranteed by the extremely efficient evaporator, optimized design and quality finishing.Shandong Leader Machinery Co.,ltd. is located in the ShanDong province with the most convenient transportation and prosperous economic in China, 1 hour by car to Hangzhou or Ningbo and 2 hours from Shanghai.Our company Vaccum freezing drying machine was established by a group of experienced and dedicated engineers who are excited and specialized in finding the best solutions to improve the food processing equipment large capacity industrial microwave dryer oven therefore bring value to the food processors and make better quality food products. Based on the Vaccum freezing drying machine market demands and our technology background,
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
NOTE:We can specially design the machine according to your production's features.