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100% security full automatic continuous used tyre oil pyrolysis machine With CE Made in India are the electric heating vacumm filter screw oil press machine.The products’ electric heating using internal and external heating at the same time.It also have the function that it can preheat pressing chamber automaticly before squeezing,and control the pressing temperature automaticly during squeezing.In the course of the press,100% security full automatic continuous used tyre oil pyrolysis machine With CE Made in India can filter crude oil by vacuum.At the same time,100% security full automatic continuous used tyre oil pyrolysis machine With CE Made in India can make the oil and slag separated,so that the oil becomes more clear.
Working Principle of 100% security full automatic continuous used tyre oil pyrolysis machine With CE Made in India:
Centrifugalization is a kind of method using centrifugal force to separate suspended impurities.Through the drum high-speed rotation of the centrifugal force separate the impurities form oil to reach solid and liquid separation. When the drum stops rotating, and net oil flow from the drum to achieve the purpose of filtering.The filtered oil can do edible test , no foam, no overflowed.
Process specification of crude oil refinery of 100% security full automatic continuous used tyre oil pyrolysis machine With CE Made in India:
1.The degummed oil firstly enters into the heater to be heated to the appropriate temperature (110°C),and then goes to the bleaching earth mixing tank.
2.The bleaching earth is delivered from the low bleaching box to the temporary tank by wind.
3.The bleaching earth is added by automatic metering and is interlockingly controlled with the oil.
4.The main function of decoloring process is to remove oil pigment, residual soap grain and metal irons.
5.Under negative pressure, the mechanical mixing method combined with steam mixing will improve the decoloring effect.
6.The oil mixed with the bleaching earth overflows into the continuous decolorizer, which is stirred by non-powered steam.
7.The decolored oil enters into the two alternate leaf filters to be filtered.
8.Then the filtered oil enters the decolored oil storage tank through the security filter.
9.The decolored oil storage tank is designed as the vacuum tank with the nozzle inside, so as to prevent the decolored oil contacting with the air and influencing its peroxide value and color reversion.
Specifications1) CE / ISO / BV / TUV
3) No Chemical Used
4) 45-50% oil output
Features of the Plant:
- 100 % waste tyre recycling is achieved (no waste left after the process).
- No chemical ingredients are used in process (environment friendly).
- During and after the process, no soil, water or air pollution is observed.
- The most cost-effective waste tire recycling technology in the world.
- Raw material (waste tyre) is cheap and easy to provide. These are the by-products of tire production.
- Each recycled ton of tyre preserves 10 tons of Co2 that is a major greenhouse gas.
- The process can be applied to all rubber based materials.
- The system creates an alternative source of energy to replace petroleum products and natural gas.
- We deliver plants with capacities of 10 ton / day and its multiples.
Output Material After Process:
- Pyrolysis is a process to treat the rubber and industrial plastic waste.
- Pyrolysis is the decomposition of organic compounds under oxygen free environment that produces gas, oil, carbon black and steel.
Below is the output percentage and use of the end products.
1. FUEL OIL (40 to 45%)
The main oil product produced by our recycling application is the fuel oil that is wide used for industrial and commercial purposes. The oil has 40 % - 45 % of the amount of recycled scrap tires, which will be carried with licensed tanker trucks.
2. CARBON BLACK (30 TO 35 %)
Carbon black is the main product recycled by pyrolysis technology. The amount of recycled carbon black is 30 % - 35 % (depending on the type of tires) of the total amount of scrap tires recycled in the system. Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features to the materials.
Carbon black produced by pyrolysis application is more economical compared to carbon black produced primarily from petroleum and is more price efficient to be used as an ingredient in the industries listed;
- Electric cable jacketing
- Conveyor band
- Carrier bands
- Hose and doormat
- Black nylon bag
- Rubber additive
- Automotive spare parts
- Heat isolation
- Black colorant in rubber materials
- Plastic pipe
- Industrial rubber products
- Fire fighting
3. STEEL WIRE (10 to 15 %)
Tires contain steel wires and the amount ranges from 10 % - 15 % of the total tires weight. All of the steel present in the tires can be detached after the pyrolysis recycling process is completed. Valuable steel wires are pressed and sold to steel and scrap dealers.
4 GAS (10 to 12 %)
- Non-condensable gases arise during the recycling application which;
- Has a higher calorific value compared to natural gas
- Can replace natural gas and propane when stored
- Can be used as energy resource in gas burners, also used in Pyrolysis System
The amount of gas generated in the system is 12 % - 15% of the total amount of recycled tires and considering the 10 ton scrap tire/day recycling capacity.
v For 20 ton/day capacity
- Ø Power requirements 35 kW
- Ø Man power
1) Technical- 1
2) Manager- 1
3) Worker- 6-8
- Ø Land required 2000 sq. meter
- Ø Constructed shed 2000 sq. feet
- Ø Water required 2000 litter / day
Warranty period: we give 1 year warranty for manufacturing defects.
Shandong Leader Machinery Co.,Ltd. is one of the leading Manufacturers and Suppliers of 100% security full automatic continuous used tyre oil pyrolysis machine With CE Made in India.Shandong Leader Machinery Co.,Ltd. manufacture 100% security full automatic continuous used tyre oil pyrolysis machine With CE Made in India making machine using cutting-edge technology, Shandong Leader Machinery Co.,Ltd. have many kinds of Almond Oil Plant for you reference,such as 100% security full automatic continuous used tyre oil pyrolysis machine With CE Made in India ,Shandong Leader Machinery Co.,Ltd. can meet your different requirement in Almond Oil Plant.Welcome to contact Shandong Leader Machinery Co.,Ltd.,contact name:Ms.Myra for a quotation
(Tel/whatsapp:0086-18363092712, Email:firstname.lastname@example.org,Skype:leaderfoodmachine2).Welcome to send us your enquiry about capacity for 100% security full automatic continuous used tyre oil pyrolysis machine With CE Made in India, inform us raw material you want to use for 100% security full automatic continuous used tyre oil pyrolysis machine With CE Made in India,and specific requirements for 100% security full automatic continuous used tyre oil pyrolysis machine With CE Made in India.Shandong Leader Machinery Co.,Ltd. will provide you best solution for your project about Almond Oil Plant.