High capacit soya extruder for 50-1000TPD
Part-1: Craft flow For Soya Extruder
a. Mixed oil--1st and 2nd evaporation--Stripping tower--Crude oil
b. Wet meal--LD toaster-- meal
Part-2: Main Process Introduction For Soya Extruder
a. LD Rotocel ExtractionSoya Extruder>
1. Adopt stainless steel fixed grid plate and increase the horizontal grid plates, which can prevent the strong miscella from flowing back to the blanking case, so as to ensure good extraction effect;
2. The rotocel extractor is driven by rack, with unique rotor of balanced design, low rotating speed, low power, smooth operation, no noise and quite low maintenance cost;
3. The feeding system can adjust the rotating speed of airlock and main engine according to the feeding quantity and maintain a certain material level, which is beneficial to the micro negative pressure inside the extractor and reduce the solvent leakage.
b. Wet Meal Desolventizing ProcessSoya Extruder>
1. Passivate and damage the anti-nutritional components such as the urea enzyme and trypsin in the meal, andimprove meal value in use.
2. Control the protein denaturation degree in the meal , and improve the NSI index effectively.
3. It can better regulate the color, flavor and taste of the meal.
4. It can better reduce residual solvent in the meal and regulate the meal moisture, so as to guarantee the minimum solvent consumption and safe use of the meal.
c. Evaporation processSoya Extruder>
The liquid from the extractor is the miscella containing grease and oil, which can be separated out according their different vaporization temperatures. Our company mainly uses vacuum evaporation technology, and it can reduce solvent leakage and consumption. The separated solvent vapour is cooled and recycled back to the extractor for reuse, which can improve the solvent efficiency.
d. Solvent condensation & recovery processSoya Extruder>
Solvent condensation system combines with evaporation system closely, and evaporative condenser and steam stripping condenser all work under negative pressure. Non-condensable gas enters the energy saver from the shell of the first evaporator. In energy saver, non-condensable gas exchanges heat with condensate from the evaporative condenser. Finally, the condensate temperature discharged from energy saver is increased, and the solvent separated from water goes to solvent holding tank. The high temperature makes it unnecessary to be reheated for the recycling, so as to save energy.
LD LD Grain&Oil Machine Co.,Ltd has applied the automatic control system with advancedness, security, reliability into the pretreatment, extraction, refining and fractionation in large oil plants. For its application in automatic control system, it can control the production in the entire workshop and monitor the operational status of each device by controlling the computer terminals in the room. One person only can operate the entire workshop, with efficient production management. It has reduced the production cost greatly and improved the management efficiency.Certifications
System evaluation: 1. Project basic situaction
Solution: 1. The investment budget 2. Site measurement 3. Technical discussion
Product selection: 1.Factory inspection 2. Site measurement 3. Technical discussion 4. Supply professional drawing and lists
Win-win cooperation: 1. Sign the contract 2. Wstablish mutual benefit, strategic cooperative partnership.
Design evaluation: 1. Detailed technical assessment, arrangement 2. Design of process and equipment layout
Procurement: Strictly inspection, optimized selection.
Installation: 1. Quality and quantity guaranteed 2. Completion of hand over
Acceptance: 1. Acceptance test 2. Accepted deliverables
Technical traning: 1.On-site installation and products training 2. Operation skills training 3.Maintenance training 4. Centralized technical training
Technical service: Long time technical service
Accessories supplying: Supplying spare parts with cost
Complaint handling: 12-24 hours response mechanism
Client Review: 1. Call-back 2. Regular return visit.
1. The LD Qiâe grain and oil machinery companyâs experts guide installation and have good technology.
We make the cooperation with Qiâe group many times. Their experts guide installation on-site and after-sales team provides 24 hours of technical services.
I think they have done a well in this respect. Among the large number of grease equipment manufacturers, they are very good in China. Hope we can continue to cooperate in the future.
2. LD Qiâe grain and oil machinery companyâs equipment have good quality, and shipped on time.
We make the cooperation with Qiâe group for long time. Because they are manufacturer, their equipment have good quality assurance and reasonable price. They shipped on time after we finish contract.Contact me
If you are interested in our products, please kindly send me your inquiry details in the Below , Click "Send" Now!
At present, High capacit soya extruder for 50-1000TPD is the most advanced oil press equipment in oil extracting and processing machine. Small scale oil extraction machine is through forced feed by a screw shaft which produce high temperature and pressure under the rotation and squeeze between screw shaft and pressing ring. It is a extracting oil technique that make materials from crush and squeeze to oil and cake, which belongs to physical press.
Introduction of High capacit soya extruder for 50-1000TPD
1)Palm oil mill have main ten parts: Reception Station,Sterilizer,Threshing,Press,Clarification, Kernel Recover, power station, boiler station, water treatment plant, oil storage tank.
2)High capacit soya extruder for 50-1000TPD use the Fresh Fruit Bunch, because the palm fruit rancidity is very fast, if the rancidity will be influence the palm crude oil acid value, if the acid value is very high, the refining efficiency will drop.
3)Generally speaking, the palm oil mill be mainly located in Nigeria,Malaysia,Indonesia etc..
Pressing machine uses hydraulic control system to adjust spacing between pressing bolts. So it can be suitable for various palm fruit species and guarantee the oil yield.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
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