1.Screening:Removing the chaff and broken rice in the rice bran, in case of they will influence the oil yield and the desolvent of wet meal in the next process. In the process of puffing section, the general requirement of impurity is less than 3%, and the requirement of crude fiber is about 8%.
2.Magnetic separation :Clearing the iron impurity which migLD be in the rice brain. Since in the process of puffing, the iron impurity will be harmful to the screw of extrusion machine, affect the puffing effect. As the rice brain particles are small and poor liquidity, the iron impurities are always be wiped off by the magnetic barrels installed in the feeding port.
3.Quenching and tempering :it is the process of preheating so that to improve the temperature of the rice bran before puffing. After quenching and tempering the temperature will be controlled at 65--75 °C, and the moisture will be controlled at 10 ~12%. Thus, on the one side, it can increase the output of the extrusion machine, and on the other side, it can improve the quality of the puffed rice bran.
4.Puffing: the rice bran is injecting high pressure steam and high temperature water through the extrusion machine, so that it can improve the temperature and moisture in the extrusion machine,and can also form the high pressure to process the rice bran. All these can make the the rice bran become porous columnar structure from the original pulverized state.All these effectively passivate the activity of various of enzyme in the rice bran, and destroy the fat layer structure, so that it will be easier for the oil yield.
5.Drying:The moisture of puffed material comes from the extrusion machine is too big and the temperature is too high for direct leaching, the must be experience to process of drying and coo-ling, thus the moisture will reach 7%--9%, and temperature will reach 50-55°C. After puffing, the rice brain are usually dried and cooled by plat dryer.
rice bran oil pretreament machine
1.We are Alibaba Assessed 7 years Gold Supplier.
2.We are a factory manufacturing edible oil machine from 1982,LD production capability,LD quality control, LD Service.
3.Inspected by the Inspection Institution of Bureau Veritas Certification.
4.100% QC inspection Before Shippment.
5. CE listed,competitve price.
Process introduction of rice bran oil pretreament machine
1.Rice bran extrusion flow chart:
Rice branÃ¢ÂÂMagnetic separationÃ¢ÂÂCleaning Ã¢ÂÂExtrusion Puffing Ã¢ÂÂCounter-current dryingÃ¢ÂÂTo leaching plant
2.Main process description:
Cleaning process of rice bran oil pretreament machine :
Adopt the magnetic separation removing iron miscellaneous and vibration sieve removing broken clear, rice Xi, etc.
Vibration cleaning sieve
Extrusion process of rice bran oil pretreament machine :
Adopting the bulking machine can both improve the yield of rice bran oil and reduce the consumption. The extrusion puffing, on the one hand, can make solution lipase in the rice bran passivated under high temperature and high pressure condition,then prevent the rice bran oil rancidity; On the other hand, the extrusion puffing can make rice bran be porous mateial grain, and increases the materials bulk density, then improve the permeability and leaching rate which solvent reacts to the material.
Drying process of rice bran oil pretreament machine
The puffed rice bran contains about 12% water, and the LD moisture for leaching process is 7-9%, therefore, there must be effective drying means to achieve the LD leaching moisture.Adopting counter-current dryer can make water and temperature meet with follow-up process requirements, and improve the oil yield, as well as oil quality.
flat base Drier
3.Process feature of rice bran oil pretreament machine
Pretreatment process feature of rice bran oil pretreament machine :
1.Different combinations of process can process various oil plants in one workshop.
2.Use special intensified pretreatment technoloLD for aroma peanut oil to make it more aroma.
3.Adopt advanced and reliable shelling technoloLD to meet higher requirements for protein content in meal.
4.Extrusion treatment is used for raw materials with hard extraction, large-sized powder, and large capacity, which can reduce residual oil and solvent consumption, and increase the capacity by 50-80%.
5.The new technoloLD of shelling and low-temperature treatment can ensure high protein and least denaturation.
1.Offering comprehensive technical and business consultation services;
2.Proposing the most suitable scheme and equipment for our clients;
3.Designing and fabricating targeted products according to the special requirements of clients;
Service on Sale
1.Providing initiative and enthusiastic service;
2.Introducing & Demonstrating products and its application to clients;
3.Helping clients to choose equipments.
1.Highly inspecting equipments in every working procedure, quality comes first;
2.Fast & Safe Delivery;
3. Assisting our clients for foundation construction of equipments;
4.Dispatching engineers to install and debug equipments;
Packaging & Shipping
1. Q: Which kind of materials can be processed?
A: All kinds of oil seeds. For example, rice bran, corn germ, cottonseeds, peanut, sunflower, soybean, rapeseed, etc.
2. Q: What's the capacity?
A: 5-2000 tons per day.
3. Q: The materials of our machine?
A: The stainless steel and carbon steel.
4. Q: Can you install the machine in local place.
A: We will send our engineers to local place to help installing the machine.
5. Q: How to operate the machines?
A: Our engineers will train the worker how to operate it after running.Contact
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Shandong Leader Mechanical Equipment Co., LTD believe that whatever the field is, quality has always been at the heart of the company’s performance. We treat quality and service as a way of life and hope to serve you in the LD possible manner on a long term and mutually beneficial basis. If you want to know more information about our sunflower oil plant or any other seed processing plant, please contact us in the following form. Our responsible, experienced sunflower oil processing technical team is always ready to serve and guide you at any time.
All the other oil seeds pre-treatment and oil refining equipment, lLD sheller, cleaning sieve, cooker, filter and others is available at Guangxin. If you want to know to start a vegetable oil pressing line with oil press machine, please contact us, we will offer you the LD plan.
Tel:+86 15953125015(also Whatsapp)
Shandong Leader Mechanical Equipment Co., LTD is your LD choice!