1.Screening:Removing the chaff and broken rice in the rice bran, in case of they will influence the oil yield and the desolvent of wet meal in the next process. In the process of puffing section, the general requirement of impurity is less than 3%, and the requirement of crude fiber is about 8%.
2.Magnetic separation :Clearing the iron impurity which migLD be in the rice brain. Since in the process of puffing, the iron impurity will be harmful to the screw of extrusion machine, affect the puffing effect. As the rice brain particles are small and poor liquidity, the iron impurities are always be wiped off by the magnetic barrels installed in the feeding port.
3.Quenching and tempering :it is the process of preheating so that to improve the temperature of the rice bran before puffing. After quenching and tempering the temperature will be controlled at 65--75 °C, and the moisture will be controlled at 10 ~12%. Thus, on the one side, it can increase the output of the extrusion machine, and on the other side, it can improve the quality of the puffed rice bran.
4.Puffing: the rice bran is injecting high pressure steam and high temperature water through the extrusion machine, so that it can improve the temperature and moisture in the extrusion machine,and can also form the high pressure to process the rice bran. All these can make the the rice bran become porous columnar structure from the original pulverized state.All these effectively passivate the activity of various of enzyme in the rice bran, and destroy the fat layer structure, so that it will be easier for the oil yield.
5.Drying:The moisture of puffed material comes from the extrusion machine is too big and the temperature is too high for direct leaching, the must be experience to process of drying and coo-ling, thus the moisture will reach 7%--9%, and temperature will reach 50-55°C. After puffing, the rice brain are usually dried and cooled by plat dryer.
cooking soybean oil pressing plant
1.Edible oil pretreatment workshop ---cooking soybean oil pressing plant
cooking soybean oil pressing plant - Main Equipments:
1. Storange tanks: Oil seeds receiving and storage
2. Magnetic box: Clearing the iron impurity which migLD be in the oil seeds. The iron impurity will be harmful to the following machines, so we need take the iron impurities out.
3. Cleaning: This parts have different size cleaning sieves to clean the different impurities. After going through this part, most of the impurities are moved from oil seeds.
4. Cooker: This machine can adjust the water content of the oil seeds. ItÃ¢ÂÂs also good for the press and oil extraction section.
5. Press: The press machine is used to take parts or all of the oil in the oil seeds. We will design the suitable machine according to your requirement.
6. Oil filter: After getting coconut oil, the filter is used to move the impurities in the oil.
2.Edible oil extraction workshop-cooking soybean oil pressing plant
cooking soybean oil pressing plant=========Main Equipments:
1. Solvent pumps: continuously spray solvent to the rotary-typr extractor.
2. Roary extractor: spray and soak the cake with solvent so that oil fats can be dissolved in solvent (form miscella). After processing, you can get wet meal and miscella (mixed oil).
3. DTDC: used to separate the solvent from the wet meal.
4. Miscella tank 1st: pump the miscella ( oil with solvent) into the miscella 1st, then add 10% saline water to it. The phospholipid and impurities in the miscella will react with the saline water, at last the reactant precipitate, reaching the goal of purifying.
5. Miscella tank 2nd: the purified miscella will be pumped into it.
6. Miscella stripping: it will remove the remaining solvent in miscella. And the solvent will be discharged to condenser for recycling.
7. Condensers: used to cooling the solvent gas separated from the wet meal and miscella for recycling.
3.Edible oil refining workshop---cooking soybean oil pressing plant
cooking soybean oil pressing plant---Main Process:
1. Degumming and deacidification: The gumming is moved by phosphoric acid and hot water. There are two ways to move the acid in the edible oil. One is chemical way, the other one is physical way. The chemical way is using NaOH to react with acid. This way is suitable for the capacity of 5-30T per day.
The physical way is using steam and centrifugal to move the acid. This way is used for capacity from 30-2000T per day.
2. Decolorization: This step is used to adjust the color of the oil. You can control the color of the edible oil according to the requirement of your market.
3. Deodorization: The function of this step is to move the special smell in the oil. This is an important standard for refined edible oil.
Photo of cooking soybean oil pressing plant
1.Offering comprehensive technical and business consultation services;
2.Proposing the most suitable scheme and equipment for our clients;
3.Designing and fabricating targeted products according to the special requirements of clients;
Service on Sale
1.Providing initiative and enthusiastic service;
2.Introducing & Demonstrating products and its application to clients;
3.Helping clients to choose equipments.
1.Highly inspecting equipments in every working procedure, quality comes first;
2.Fast & Safe Delivery;
3. Assisting our clients for foundation construction of equipments;
4.Dispatching engineers to install and debug equipments;
Main Business Field:
1.10-500T/H oil material first cleaning,drying and storage section turn-key project.
2.100-3000 T/D oil pretreatment, shelling and pre-press workshop turnkey project (soybean hot peeling, bean skin crushing; the soybean extrusion, high oil contained pre-press cake extrusion, and high oil contained embryos puffed; of direct puffed). Rice bran production line turn-key project.
3.Leaching workshop turnkey project (Towline extractor, Rotocel extractor, loop type extractor, DTDC separated machine, the full negative pressure evaporation, paraffin wax recovery, leaching workshop degum, phospholipid concentrate).
4.30-1000T/D oil continuous grade two or one physical (chemical) refining production line.
5.20-600T/D sunflower oil, rice bran oil, corn germ oil dewaxing turn-key project
6.10-200T/D Fatty acid esterification production cooking oil production line.
7.30-300T/D Palm oil extraction turn-key project.
1. Q: Which kind of materials can be processed?
A: All kinds of oil seeds. For example, rice bran, corn germ, cottonseeds, peanut, sunflower, soybean, rapeseed, etc.
2. Q: What's the capacity?
A: 5-2000 tons per day.
3. Q: The materials of our machine?
A: The stainless steel and carbon steel.
4. Q: Can you install the machine in local place.
A: We will send our engineers to local place to help installing the machine.
5. Q: How to operate the machines?
A: Our engineers will train the worker how to operate it after running.Contact
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Shandong Leader Mechanical Equipment Co., LTD believe that whatever the field is, quality has always been at the heart of the company’s performance. We treat quality and service as a way of life and hope to serve you in the LD possible manner on a long term and mutually beneficial basis. If you want to know more information about our sunflower oil plant or any other seed processing plant, please contact us in the following form. Our responsible, experienced sunflower oil processing technical team is always ready to serve and guide you at any time.
All the other oil seeds pre-treatment and oil refining equipment, lLD sheller, cleaning sieve, cooker, filter and others is available at Guangxin. If you want to know to start a vegetable oil pressing line with oil press machine, please contact us, we will offer you the LD plan.
Tel:+86 15953125015(also Whatsapp)
Shandong Leader Mechanical Equipment Co., LTD is your LD choice!