1.Screening:Removing the chaff and broken rice in the rice bran, in case of they will influence the oil yield and the desolvent of wet meal in the next process. In the process of puffing section, the general requirement of impurity is less than 3%, and the requirement of crude fiber is about 8%.
2.Magnetic separation :Clearing the iron impurity which migLD be in the rice brain. Since in the process of puffing, the iron impurity will be harmful to the screw of extrusion machine, affect the puffing effect. As the rice brain particles are small and poor liquidity, the iron impurities are always be wiped off by the magnetic barrels installed in the feeding port.
3.Quenching and tempering :it is the process of preheating so that to improve the temperature of the rice bran before puffing. After quenching and tempering the temperature will be controlled at 65--75 °C, and the moisture will be controlled at 10 ~12%. Thus, on the one side, it can increase the output of the extrusion machine, and on the other side, it can improve the quality of the puffed rice bran.
4.Puffing: the rice bran is injecting high pressure steam and high temperature water through the extrusion machine, so that it can improve the temperature and moisture in the extrusion machine,and can also form the high pressure to process the rice bran. All these can make the the rice bran become porous columnar structure from the original pulverized state.All these effectively passivate the activity of various of enzyme in the rice bran, and destroy the fat layer structure, so that it will be easier for the oil yield.
5.Drying:The moisture of puffed material comes from the extrusion machine is too big and the temperature is too high for direct leaching, the must be experience to process of drying and coo-ling, thus the moisture will reach 7%--9%, and temperature will reach 50-55°C. After puffing, the rice brain are usually dried and cooled by plat dryer.
palm oil manufacturing machine
Product Description
Introduction of palm oil manufacturing machine
1.palm fruit/bunch â sterilization â threshing â digesting â clarification â purification âÂÂdring â CPOâÂÂ
refining â decolorizing â deodorizing âÂÂRBD palm oil â crystallization â fractionation â RBD olein & RBD
stearin
2.palm kernel âÂÂdepericarper â crushing â pressing â CPKO â refining â RBDPK oil , RBDPK olein & RBDPK stearin
Main Sections of palm oil manufacturing machine
|
Main section |
Main machines |
1 |
Fresh palm fruit bunch reception section |
Loading ramp |
2 |
Sterilization section |
Sterilization tank |
3 |
Threshing section |
Threshing Machine c/w Platform |
4 |
Pressing section |
Screw presser |
5 |
Oil clarification section |
Clarification Tank |
6 |
Fiber separation section |
Depericarper Column |
7 |
Palm kernel recovery section |
Nut sheller |
8 |
Engine room |
Diesel generator |
9 |
Boiler house |
Boiler |
Process Steps of palm oil manufacturing machine
1. Bunch reception station of palm oil manufacturing machine
Loading ramp as palm fruit unloading, cleaning, storage platforLD, all hydraulic segmented discharge.
2. Sterilization station of palm oil manufacturing machine
The use of high temperatures to cook soft fruit bunches and sterilization (145 ðC ,90-120 minutes), easy to separate fruit bunches fruit, soft fruit, increasing the humidity of the fruit,
3.Threshing of palm oil manufacturing machine
Fresh palm fruits separate from bunches by thresher rotary drum rotating. Palm fruits are conveyed to digesting tank by elevator.Empty bunches are conveyed out of factory by scraper conveyor. Thresher shaft uses once forging technoloLD. The equipment is stronger and has longer life. At the same time , our company developes non-shaft thresher drived by chain. in this way, it reduces power loss and saves production cost.
4. Pressing station of palm oil manufacturing machine
The palm fruit oil yield increases by adjusting material moisture and temperature in digesting tank. Digesting tank uses liquid level control, so material can distribute automatically and equipment runs fully automatically. Pressing machine uses hydraulic control system to adjust spacing between pressing bolts. So it can be suitable for various palm fruit species and guarantee the oil yield.
5. Clarification Station of palm oil manufacturing machine
The oil and the sludge taken out separately (by 90% pure oil) is taken out of the oil containing 45% -55% of the water, sludge and other things.
Purification: oil purification process - improving pure
Drying: Continuous Vaccum Drier with the oil out of the water, the water can be reduced to 0.1%.
6. Kernel recovery station of palm oil manufacturing machine
Depericarper (splitter): Through floating dry processing the fruit core and fibers separated.
Fiber and other ligLDer stuff was blown appearance
Crushing (Crusher): stone cracked open grain separation kernel and shell. In Hydrocyclone,
the use of kernel and core-shell particle proportion to their separation.
7. Power House (power house) of palm oil manufacturing machine:
the use of diesel powered generators and turbine generators,
more environmentally friendly enerLD production and electricity consumption to power.
8.Water Treatment of palm oil manufacturing machine:
After settling, filtration, dosing and other processes to ensure that the water
quality, but also to ensure oil quality.



Packaging & Shipping

Certification
Customer visit:
FAQ
1. Q: Which kind of materials can be processed?
A: All kinds of oil seeds. For example, rice bran, corn germ, cottonseeds, peanut, sunflower, soybean, rapeseed, etc.
2. Q: What's the capacity?
A: 5-2000 tons per day.
3. Q: The materials of our machine?
A: The stainless steel and carbon steel.
4. Q: Can you install the machine in local place?
A: We will send our engineers to local place to help installing the machine.
5. Q: How to operate the machines?
A: Our engineers will train the worker how to operate it after running.
If you have interest in palm oil manufacturing machine,please kindly send us your inquiry details in the Below , Click "Send" Now!
Shandong Leader Mechanical Equipment Co., LTD believe that whatever the field is, quality has always been at the heart of the company’s performance. We treat quality and service as a way of life and hope to serve you in the LD possible manner on a long term and mutually beneficial basis. If you want to know more information about our sunflower oil plant or any other seed processing plant, please contact us in the following form. Our responsible, experienced sunflower oil processing technical team is always ready to serve and guide you at any time.
All the other oil seeds pre-treatment and oil refining equipment, lLD sheller, cleaning sieve, cooker, filter and others is available at Guangxin. If you want to know to start a vegetable oil pressing line with oil press machine, please contact us, we will offer you the LD plan.
Contact:Heidi
Skype:heyabc
Tel:+86 15953125015(also Whatsapp)
Email:[email protected]
Shandong Leader Mechanical Equipment Co., LTD is your LD choice!