1.Screening:Removing the chaff and broken rice in the rice bran, in case of they will influence the oil yield and the desolvent of wet meal in the next process. In the process of puffing section, the general requirement of impurity is less than 3%, and the requirement of crude fiber is about 8%.
2.Magnetic separation :Clearing the iron impurity which migLD be in the rice brain. Since in the process of puffing, the iron impurity will be harmful to the screw of extrusion machine, affect the puffing effect. As the rice brain particles are small and poor liquidity, the iron impurities are always be wiped off by the magnetic barrels installed in the feeding port.
3.Quenching and tempering :it is the process of preheating so that to improve the temperature of the rice bran before puffing. After quenching and tempering the temperature will be controlled at 65--75 °C, and the moisture will be controlled at 10 ~12%. Thus, on the one side, it can increase the output of the extrusion machine, and on the other side, it can improve the quality of the puffed rice bran.
4.Puffing: the rice bran is injecting high pressure steam and high temperature water through the extrusion machine, so that it can improve the temperature and moisture in the extrusion machine,and can also form the high pressure to process the rice bran. All these can make the the rice bran become porous columnar structure from the original pulverized state.All these effectively passivate the activity of various of enzyme in the rice bran, and destroy the fat layer structure, so that it will be easier for the oil yield.
5.Drying:The moisture of puffed material comes from the extrusion machine is too big and the temperature is too high for direct leaching, the must be experience to process of drying and coo-ling, thus the moisture will reach 7%--9%, and temperature will reach 50-55°C. After puffing, the rice brain are usually dried and cooled by plat dryer.
40-80TPD palm oil mill manufacturer in indonesia
40-80TPD palm oil mill manufacturer in indonesia
1.We can provide 50T/D to 2000T/D palm oil processing ,refinery mill / plant / machine.
2.Complete engineering services from process and equipment design, fabrication, installation&commissioning and after-sale techincal support.
3.Advanced control system ensures high reliability of the whole production line.
40-80TPD palm oil mill manufacturer in indonesia mian operation process:
1.Sterilization: Use the high temperature to boil the bunch and sterilize(145ÃÂ°C,90-120min).
2.Threshing: eparate the fruit from the bunch through strong vibrating.
3.Digesting: Stirring the fruit,then digest again.
4.Pressing: Separate the flesh and kernel, get crude palm oil and kernel(no crack-send to the depericarper).
5.Clarification: Separate the oil and sludge(get 90% pure oil),the oil contains 45%-55% moisture,sludge and other wastes.
6.Purification: Oil purifying treatment-increase the purity.
7.Drying: Use the Continuous Vaccum Drier pumps the moisture from the oil,then the moisture decrease to 0.1%.
Reception station: Palm fruit oil processing Reception is used for loading the Fresh fruit bunch (FFB) to the palm fruit cage. Adopt hydraulic control system. as our experience, some palm oil pant use concrete structure, but itÃ¢ÂÂs not good for cleaning. Now we adopt steel material, fence structure. Some impurity will drop down to a conveyor, impurity will conveyed to outside. Easy for cleaning.
Low cost, Simple structure, Easy operated.
40-80TPD palm oil mill manufacturer in indonesia sterilizing station.
For big scale palm oil processing, we adopt horizontal sterilizer, can produce continued increase the effective.
Sterilizing station adopt high quality material, have characteristics of long time life , Low failure rate, easy maintain, etc.
Sterilizer can be design as ownerÃ¢ÂÂs requirement, Besides the horizontal sterilizer we also can supply vertical sterilizer for our customer.
As the sterilizer in palm oil plant belong pressure vessel, we have special certification from Government of the People's Republic of China. Can supply good quality products and offer complete after-sales service, include engineer abroad service.
Palm fruit thresher in palm oil processing is used for separate empty fruit bunch and palm fruit.
According the palm oil mill capacity we can design the thresher capacity, usually we have a spare one, in case one of them not work.
Empty fruit bunch from thresher will be conveyed to outside, can be used as fertilizer in palm fruit plantation. Sterilized palm fruit will be convey to next station.
In the threshing station, we adopt stell structure, easy clean, easy operate, easy maintain.
Pressing station:Pressing station in palm oil plant is include digestor and oil presser.
Sterilized palm fruit from thresher conveyed to digestor. There are blades in digestor, blades will be rolling by motor which is on the top of digestor. Palm fruit peel can be crushed by blades, besides we will fill the steam in digestor for heating. Palm fruit pulp cell can be destroyed under the high temperature condition, after that we can get higher oil yield.
Remove the impurity in the oil
Decanter Centrifuge :Clarification in the palm oil station. For crude oil clean, we use screening filter and Decanter Centrifuge to remove the impurity in the crude oil. After process the impurity in the oil can get storage standard.
Why not choose us
a. 30 years manufacturing experience.
b. 60 technical engineers research on new efficient processing craft and instruct manufacturing and installation.
c. 80 technicians-professional installation team with rich and mature installation and training experience.
d.10 senior engineer.
e. CE, ISO9001,BV,etc.
We have made 40t/h and 80t/h palm oil mill machine for Indonesia,and we have cooperate with Sinar Mas Group in Indonesia,please to see our delivery :
Our main business:
Ã¢ÂÂ¢ 10-500T/H oil material first cleaning,drying and storage section turn-key project.
Ã¢ÂÂ¢ 100-3000 T/D oil pretreatment, shelling and pre-press workshop turnkey project (soybean hot peeling, bean skin crushing; the soybean extrusion, high oil contained pre-press cake extrusion, and high oil contained embryos puffed; of direct puffed). Rice bran production line turn-key project.
Ã¢ÂÂ¢ Leaching workshop turnkey project (Towline extractor, Rotocel extractor, loop type extractor, DTDC separated machine, the full negative pressure evaporation, paraffin wax recovery, leaching workshop degum, phospholipid concentrate).
Ã¢ÂÂ¢ 30-1000T/D oil continuous grade two or one physical (chemical) refining production line.
Ã¢ÂÂ¢ 10-600T/D sunflower oil, rice bran oil, corn germ oil dewaxing turn-key project
Ã¢ÂÂ¢ 10-200T/D Fatty acid esterification production cooking oil production line.
Shandong Leader Mechanical Equipment Co., LTD believe that whatever the field is, quality has always been at the heart of the company’s performance. We treat quality and service as a way of life and hope to serve you in the LD possible manner on a long term and mutually beneficial basis. If you want to know more information about our sunflower oil plant or any other seed processing plant, please contact us in the following form. Our responsible, experienced sunflower oil processing technical team is always ready to serve and guide you at any time.
All the other oil seeds pre-treatment and oil refining equipment, lLD sheller, cleaning sieve, cooker, filter and others is available at Guangxin. If you want to know to start a vegetable oil pressing line with oil press machine, please contact us, we will offer you the LD plan.
Tel:+86 15953125015(also Whatsapp)
Shandong Leader Mechanical Equipment Co., LTD is your LD choice!