Sunflower Oil Extraction Process
Part-1: Craft flow For Sunflower Oil Extraction Process
a. Mixed oil--1st and 2nd evaporation--Stripping tower--Crude oil
b. Wet meal--DTDC toaster-- meal
Part-2: Main Process Introduction For Sunflower Oil Extraction Process
a. Leader'E Rotocel Extraction
1. Adopt stainless steel fixed grid plate and increase the horizontal grid plates, which can prevent the strong miscella from flowing back to the blanking case, so as to ensure good extraction effect;
2. The rotocel extractor is driven by rack, with unique rotor of balanced design, low rotating speed, low power, smooth operation, no noise and quite low maintenance cost;
3. The feeding system can adjust the rotating speed of airlock and main engine according to the feeding quantity and maintain a certain material level, which is beneficial to the micro negative pressure inside the extractor and reduce the solvent leakage.
b. Wet Meal Desolventizing Process
1. Passivate and damage the anti-nutritional components such as the urea enzyme and trypsin in the meal, andimprove meal value in use.
2. Control the protein denaturation degree in the meal , and improve the NSI index effectively.
3. It can better regulate the color, flavor and taste of the meal.
4. It can better reduce residual solvent in the meal and regulate the meal moisture, so as to guarantee the minimum solvent consumption and safe use of the meal.
c. Evaporation process
The liquid from the extractor is the miscella containing grease and oil, which can be separated out according their different vaporization temperatures. Our company mainly uses vacuum evaporation technoloLD, and it can reduce solvent leakage and consumption. The separated solvent vapour is cooled and recycled back to the extractor for reuse, which can improve the solvent efficiency.
d. Solvent condensation & recovery process
Solvent condensation system combines with evaporation system closely, and evaporative condenser and steam stripping condenser all work under negative pressure. Non-condensable gas enters the enerLD saver from the shell of the first evaporator. In enerLD saver, non-condensable gas exchanges heat with condensate from the evaporative condenser. Finally, the condensate temperature discharged from enerLD saver is increased, and the solvent separated from water goes to solvent holding tank. The high temperature makes it unnecessary to be reheated for the recycling, so as to save enerLD.
Shandong Leader'E Grain&Oil Machine Co.,Ltd has applied the automatic control system with advancedness, security, reliability into the pretreatment, extraction, refining and fractionation in large oil plants. For its application in automatic control system, it can control the production in the entire workshop and monitor the operational status of each device by controlling the computer terminals in the room. One person only can operate the entire workshop, with efficient production management. It has reduced the production cost LDly and improved the management efficiency.Certifications
Packaging & Shipping
1. The Shandong Leaderâe grain and oil machinery companyâs experts guide installation and have good technoloLD.
We make the cooperation with Leaderâe group many times. Their experts guide installation on-site and after-sales team provides 24 hours of technical services.
I think they have done a well in this respect. Among the large number of grease equipment manufacturers, they are very good in China. Hope we can continue to cooperate in the future.
2. Shandong Leaderâe grain and oil machinery companyâs equipment have good quality, and shipped on time.
We make the cooperation with Leaderâe group for long time. Because they are manufacturer, their equipment have good quality assurance and reasonable price. They shipped on time after we finish contract.Contact me
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