Degumming for 30 years experience automatic rice bran oil mill machinery:
Removing the phosphatide by adding hot water,when phosphatide meets hot water, it will become bigger and bigger, then out of tanks.
Deacidification for 30 years experience automatic rice bran oil mill machinery:
Removing the Rice Bran Oil Plant EquipmentA by add caustic soda (for taking neutrallzation reaction).
Bleaching for 30 years experience automatic rice bran oil mill machinery:
Remove the pgment by adding bleaching earth andthe remaining bleaching earth will be filtrated by leaf filter.
Deodorization for 30 years experience automatic rice bran oil mill machinery:
Remove the oxide, solid particle and volatide gas.
30 years experience automatic rice bran oil mill machinery
Product Description
1. Pre-treatment Process of 30 years experience automatic rice bran oil mill machinery:
1,create a good production environment;
2,Minimize the total oil loss,increase oil yield and output,also improve the quality of oil and cake meal;
3,Comprehensively utilize impurities and offal;
4,Perfectly ,match extraction production line,designing different production processes according to different oilseed.
(1.) One-time pressing and pre-pressing;
(2.)Low consumption energy;
(3.)Small occupation area ;
(4.)Low residual oil rate;
(5.)Low operate expense.
2. Solvent extraction Process of 30 years experience automatic rice bran oil mill machinery:
The solvent contain wet meal that from the extractor are sent to the DTDC desolventizerâÂÂs pre-desolventizing layer by scraper through air locker, the bottom is heated by indirect steam to remove part of solvent; then the pre-desolventized wet meal get into the desolventizing layer, there are automatic control on the desolventizing layer to keep certain thickness of materials, then the bottom gets into the direct steam to remove all the solvent, at same time some steam condense in the meal, the moisture content of meal will sectional rise.
The desolventized meal falls onto the drying layer quantitative through rotary valve, the drying layer keeps certain materials level, then process the drying procedure, after drying get into the cooling layer to lower down the temperature, finally discharge the finished meal through automatic flow controlling gate, then though the scraper to transport the meal to warehouse.
DTDC process
1. Passivate and damage the anti-nutritional components such as the urea enzyme and trypsin in the meal, and improve meal value in use.
2. Control the protein denaturation degree in the meal , and improve the NSI index effectively.
3. It can better regulate the color, flavor and taste of the meal.
4. It can better reduce residual solvent in the meal and regulate the meal moisture, so as to guarantee the minimum solvent consumption and safe use of the meal.
3. Refining Process of 30 years experience automatic rice bran oil mill machinery:
Degumming and deacidification: The gumming is moved by phosphoric acid and hot water. There are
two ways to move the acid in the edible oil. One is chemical way, the other one is physical way.
The chemical way is using NaOH to react with acid. This way is suitable for the capacity of 5-30T per day. The physical way is using steam and centrifugal to move the acid. This way is used for
capacity from 30-2000T per day.
Decolorization: This step is used to adjust the color of the oil. You can control the color of the edible oil according to the requirement of your market.
Deodorization: The function of this step is to move the special smell in the oil. This is an important
standard for refined edible oil.
---Quality Index of Finished Products:
Oil residue of meal: ⤠1.0%
Moisture of meal: 12% (adjustable)
Solvent residue of sunflower meal: ⤠500PPM
Total volatiles matter of crude oil: ⤠0.2%
Residual solvent of crude oil: ⤠100PPM
Shandong LD Grain&Oil Machine Co.,Ltd has applied the automatic control system with advancedness, security, reliability into the pretreatment, extraction, refining and fractionation in large oil plants. For its application in automatic control system, it can control the production in the entire workshop and monitor the operational status of each device by controlling the computer terminals in the room. One person only can operate the entire workshop, with efficient production management. It has reduced the production cost greatly and improved the management efficiency.
Certifications
Our Services Pre-sale |
System evaluation: 1. Project basic situaction Solution: 1. The investment budget 2. Site measurement 3. Technical discussion Product selection: 1.Factory inspection 2. Site measurement 3. Technical discussion 4. Supply professional drawing and lists Win-win cooperation: 1. Sign the contract 2. Wstablish mutual benefit, strategic cooperative partnership. |
In-sale |
Design evaluation: 1. Detailed technical assessment, arrangement 2. Design of process and equipment layout Procurement: Strictly inspection, optimized selection. Installation: 1. Quality and quantity guaranteed 2. Completion of hand over Acceptance: 1. Acceptance test 2. Accepted deliverables Technical traning: 1.On-site installation and products training 2. Operation skills training 3.Maintenance training 4. Centralized technical training |
After-sale |
Technical service: Long time technical service Accessories supplying: Supplying spare parts with cost Complaint handling: 12-24 hours response mechanism Client Review: 1. Call-back 2. Regular return visit. |
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Shandong Leader Machinery Co.,Ltd. value "honesty, innovative and quality" because Shandong Leader Machinery Co.,Ltd. know that Shandong Leader Machinery Co.,Ltd. are not only supplying equipment to our clients but the partners to help our clients to get a better result.Keeping this in our mind,Shandong Leader Machinery Co.,Ltd. not only make high quality food processing equipment, but also help the clients to figure out the optimum processing work flows,make amendments according to client's specific needs,training staffs for the user of our equipment and even more, because Shandong Leader Machinery Co.,Ltd. believe that our users or clients' success is the foundation of ours.