Degumming for 2016 hot sale Pepper oil extraction workshop machine,Pepperoil extraction processing equipment,oil extraction produciton machine:
Removing the phosphatide by adding hot water,when phosphatide meets hot water, it will become bigger and bigger, then out of tanks.
Deacidification for 2016 hot sale Pepper oil extraction workshop machine,Pepperoil extraction processing equipment,oil extraction produciton machine:
Removing the Rice Bran Oil Plant EquipmentA by add caustic soda (for taking neutrallzation reaction).
Bleaching for 2016 hot sale Pepper oil extraction workshop machine,Pepperoil extraction processing equipment,oil extraction produciton machine:
Remove the pgment by adding bleaching earth andthe remaining bleaching earth will be filtrated by leaf filter.
Deodorization for 2016 hot sale Pepper oil extraction workshop machine,Pepperoil extraction processing equipment,oil extraction produciton machine:
Remove the oxide, solid particle and volatide gas.
2016 hot sale Pepper oil extraction workshop machine,Pepperoil extraction processing equipment,oil extraction produciton machine
1. Craft flow for 2016 hot sale Pepper oil extraction workshop machine,Pepperoil extraction processing equipment,oil extraction produciton machine
Pepper cake--Extractor--
a. Mixed oil--1st and 2nd evaporation--Stripping tower--Crude oil
b. Wet meal--DTDC toaster--Pepper meal
2. Main Equipments in 2016 hot sale Pepper oil extraction workshop machine,Pepperoil extraction processing equipment,oil extraction produciton machine
Solvent pumps: Continuously spray solvent to the rotary-typr extractor.
Roary extractor: Spray and soak the soybean cake with solvent so that oil fats can be dissolved in solvent(from miscella). After processing, you can get wet meal and miscella(mixed oil).
DTDC: Used to separate the solvent from the wet meal.
Miscella tank 1st: Pump the miscella(oil with solvent) into the miscella 1st, then add 10% saline water to it. The phospholipid and impurities in the miscella.
Miscella tank 2nd: The purified miscella will be pumped into it.
Miscella stripping: It will remove the remaining solvent in miscella. And the solvent will be discharged to condenser for recycling.
Condensers: Used to cooling the solvent gas separated from the wet meal and miscella for recycling.
3. Main Process Introduction about 2016 hot sale Pepper oil extraction workshop machine,Pepperoil extraction processing equipment,oil extraction produciton machine
a. LD Rotocel Extraction:
1). Adopt stainless steel fixed grid plate and increase the horizontal grid plates, which can prevent the strong miscella
from flowing back to the blanking case, so as to ensure good extraction effect;
2). The rotocel extractor is driven by rack, with unique rotor of balanced design, low rotating speed, low power,
smooth operation, no noise and quite low maintenance cost;
3). The feeding system can adjust the rotating speed of airlock and main engine according to the feeding quantity
and maintain a certain material level, which is beneficial to the micro negative pressure inside the extractor and
reduce the solvent leakage.
4). The advanced miscella circulation process is designed to reduce the fresh solvent inputs, reduce the residual oil in
meal, improve the miscella concentration and save energy by reducing the evaporation capacity.
5). The high material layer of the extractor helps to form immersion extraction, reduce the meal quality in miscella,
improve the quality of crude oil and reduce the evaporation system scaling.
6). Specially suitable for the extraction of various pre-pressed meals.
b. Wet Meal Desolventizing Process:
1). Passivate and damage the anti-nutritional components such as the urea enzyme and trypsin in the meal, and
improve meal value in use.
2). Control the protein denaturation degree in the meal , and improve the NSI index effectively.
3). It can better regulate the color, flavor and taste of the meal.
4). It can better reduce residual solvent in the meal and regulate the meal moisture, so as to guarantee the minimum
solvent consumption and safe use of the meal.
c. Negative pressure evaporation process:
The liquid from the extractor is the miscella containing grease and oil, which can be separated out according their different vaporization temperatures. Our company mainly uses vacuum evaporation technology, and it can reduce solvent leakage and consumption. The separated solvent vapour is cooled and recycled back to the extractor for reuse, which can improve the solvent efficiency.
d. Solvent condensation & recovery process:
Solvent condensation system combines with evaporation system closely, and evaporative condenser and steam stripping condenser all work under negative pressure. Non-condensable gas enters the energy saver from the shell of the first evaporator. In energy saver, non-condensable gas exchanges heat with condensate from the evaporative condenser. Finally, the condensate temperature discharged from energy saver is increased, and the solvent separated from water goes to solvent holding tank. The high temperature makes it unnecessary to be reheated for the recycling, so as to save energy.
Non-condensable gas from energy saver enters desolventizing condenser, in which a great deal of gas is condensed, and the tail gas is discharged into the final condenser. The solvent gas from the extractor enters extraction condenser, and the non-condensable tail gas enters the final condenser. For the free gas in final condenser, diversion box, holding tank, underground solvent library and miscella tank, cool them with low-temperature cold water to recycle most of solvent gas. The tail gas with little solvent goes to paraffin recovery process.
e. Paraffin oil recovery process:
Tail gas first enters paraffin absorption tower, and then comes the counter-current absorption of paraffin and tail gas, which can reach the ideal state when the stainless steel packing has large surface area. The solvent content in discharged liquid paraffin (called rich oil) is not more than 5%, so as to ensure the maximum absorption rate.
The paraffin rich oil is pumped into the heat exchanger to exchange heat with paraffin lean oil, and then goes to paraffin heater, and finally enters paraffin analysis tower. In the analysis tower, the steam-liquid heat exchange is conducted on the surface of stainless steel packing surface with direct steam and rich-oil paraffin, which can remove the solvent in the paraffin. This kind of paraffin, also called lean oil, exchanges heat with rich oil, and then is cooled to the ideal absorption temperature through the cooler. Next, it enters absorption tower for recycling. The gas mixture from the analysis tower enters energy saver, and the tail gas from the absorption tower is discharged from workshop with the fan.
In solvent recovery system, the solvent enters the holding tank through water tank, and the condensed waste water is discharged from water tank. If the tail gas contains certain solvent, cook it with the cooker to make it meet the emission requirement.
4. The visiting of our customers:
5. The Certifications:
6. Our After-Sales Service:
1. |
Ensure to timely provide complete sets of equipment and accessories. |
2. |
Ensure that one-time installation debugging acceptance. |
3. |
To provide high quality material with preferential price. |
4. |
Priority to provide customer our new craftworks and products. |
5. |
Free training technological operator to ensure the trained staff can operation independently. |
6. |
In the installation process,we will appoint a installation supervision staff on the spot. |
7. |
we will offer an experienced project manager, organize a good installation team for the work of field installation debugging. |
8. |
After the equipment field assembly and installation, we will be also responsible for the single equipment debugging, online debugging and Feeding trial operation, to ensure that equipments can normal operate in full load conditions. We will provide all kinds of information and records according to the requirements of the bid. The qualified completion files will be provided to customers according to their requirements within one month after acceptance. |
9. |
In the warranty period, all because of the quality of products has caused the damage or failure of equipment, suppliers will take the responsibility for the free repair and replacing spare part. Due to the damage caused by the customer,we only charge material costs for repair and replacement. After the receipt of customers notice,we will suggests the method to solve problem within six hours,or send specialist to the site to solve the problem within twenty four hours. |
Interested in our machine? Pls contact me directly!
Why choose Shandong QIE GRAIN&OIL MACHINERY CO.LTD?
1.Our company has been set up since 1982, It has been awarded the "The quality-star enterprise of China"
2.Our factoru is also a group enterprise integrating scientific research, manufacturing, sales as one.
3.We have cooperated with Research Institute of Machine Design Company and Jinan, Jinan University of Technology (formerly the Shandong Grain College) school-enterprise cooperation in the oil equipment to carry out long-term, protein extraction, phospholipid extraction, etc. R & D and application of new technologies.
4.We have more than 200 employees ,among them ,there are 20 engineering technical personnel who hold intermediate and senior professional titles, and two highly reputed professors.
5.We have exported our machines to Moscow, Romania, Pakistan, India, Bangladesh, Thailand, Indonesia, Nigeria, Malaysia, Tunisia, and so on. Our new customers can visit our demo machines in different countries.
What can we supply to our customers?
1.Oil seed press:6YY Korea hydraulic sesame oil press, 6YL screw oil press and 6YT-5T oil press unit.
2.Small top-grade cooking oil press unit, 1t-5t treated daily
3.Oil seed pretreatment: prepress unit, 10t-2000t treated daily
4.Oil seed extraction: 5t-1000t cake treated daily, adopting solvent(hexane) extraction.
5.Top-grade cooking oil and salad oil press unit, 5t-500t treated daily
6.First class oil refining unit: 5t-1000t crude oil treated daily
Shandong Leader Machinery Co.,Ltd. is one of the leading Manufacturers and Suppliers of 2016 hot sale Pepper oil extraction workshop machine,Pepperoil extraction processing equipment,oil extraction produciton machine.Shandong Leader Machinery Co.,Ltd. manufacture 2016 hot sale Pepper oil extraction workshop machine,Pepperoil extraction processing equipment,oil extraction produciton machine making machine using cutting-edge technology, Shandong Leader Machinery Co.,Ltd. have many kinds of Rice Bran Oil Plant Equipment for you reference,such as 2016 hot sale Pepper oil extraction workshop machine,Pepperoil extraction processing equipment,oil extraction produciton machine ,Shandong Leader Machinery Co.,Ltd. can meet your different requirement in Rice Bran Oil Plant Equipment.Welcome to contact Shandong Leader Machinery Co.,Ltd.,contact name:Ms.Myra for a quotation
(Tel/whatsapp:0086-18363092712, Email:[email protected],Skype:leaderfoodmachine2).Welcome to send us your enquiry about capacity for 2016 hot sale Pepper oil extraction workshop machine,Pepperoil extraction processing equipment,oil extraction produciton machine, inform us raw material you want to use for 2016 hot sale Pepper oil extraction workshop machine,Pepperoil extraction processing equipment,oil extraction produciton machine,and specific requirements for 2016 hot sale Pepper oil extraction workshop machine,Pepperoil extraction processing equipment,oil extraction produciton machine.Shandong Leader Machinery Co.,Ltd. will provide you best solution for your project about Rice Bran Oil Plant Equipment.
Shandong Leader Machinery Co.,Ltd. value "honesty, innovative and quality" because Shandong Leader Machinery Co.,Ltd. know that Shandong Leader Machinery Co.,Ltd. are not only supplying equipment to our clients but the partners to help our clients to get a better result.Keeping this in our mind,Shandong Leader Machinery Co.,Ltd. not only make high quality food processing equipment, but also help the clients to figure out the optimum processing work flows,make amendments according to client's specific needs,training staffs for the user of our equipment and even more, because Shandong Leader Machinery Co.,Ltd. believe that our users or clients' success is the foundation of ours.